Automation

YOU’VE SHORTENED MACHINING HOURS WITH GRAPHITE MATERIALS AND EMS-650HP, WHY STOP THERE?

DON’T STOP AT ALL WITH
EMS AUTOMATION SOLUTION

EMS Automation Solution

2 units of EMS-650T CNC Milling Machine

1 unit of EMS-Automation Solution

EMS-650T

EMS-Automation Solution

2 CNC Milling Machines running 24 hour shift

Current Scenario

Machine 1

Machine 2

Machinist 1 machinist for each machine each 12 hours shift
Total staff needed 4 staffs
Staff monthly salary RM 3,000 per staff
Machine max capacity 16 hour/day
Daily maintenance and setting up electrode / workpiece materials 8 hours machine down time
Machining revenue RM 60/hour
Maximum output per day = RM 60 x 16 hours x 2 machines
= RM 1,920/day

Monthly Calculation

With 4 staffs RM 3,000 per staff
Max. machine operational time 16 hours/day
Machine operational days 26 days
(Machines can only run with machinist present)
Staff Salary RM 3,000 x 4 staffs
= RM 12,000/month
Maximum output
per month
RM60 x 16 hours x
2 machines x 26 days
= RM 49,920/month

EMS Automation Solution

1 Machinist + 1 EMS-Automation Solution + 2 CNC Milling Machine

2 CNC Milling Machines running 24 hour shift

Scenario with EMS-Automation Solution

Machinist Only one machinist needed for 2 machine running 24 hours
Staff monthly salary RM 3,000 per staff
Machine max capacity 22 hour/day
Daily maintenance and setting up electrode / workpiece materials 2 hours machine down time
Machine maintenance and setup time can be consolidated, resulting in increased machine operational time
Machining revenue RM 60/hour
Maximum output per day = RM 60 x 22 hours x 2 machines
= RM 2,640/day

Monthly Calculation

with EMS-Automation Solution

With 1 staffs RM 3,000 per staff
Max. machine operational time 22 hours/day
Machine operational days 30 days
(Machines can run without machinist present)
Staff Salary RM 3,000 x 1 staffs
= RM 3,000/month
Maximum output
per month
RM60 x 22 hours x
2 machines x 30 days
= RM 79,200/month

Return on Investment

2 CNC Milling Machines running 24 hour shift

Without Robot With Robot
Max Machine Operational Time 16 hours/day

 

22 hours/day
Max Machine Operational Days 26 days

 

30 days
Maximum Output per Month with

2 machines @ RM60/hour

RM 49,920 RM 79,200

Monthly capacity increased by 58.65%

Monthly max output increased by RM 29,280

Without Robot With Robot
Staff Needed 4 Staffs

 

1 Staff
Staff Monthly Salary RM 3,000 RM 3,000
Total Salary RM 12,000 RM 3,000

Monthly salary savings of RM 9,000

Return on Investment

Monthly Max Output Increment RM 29,280
Monthly Salary Savings RM 9,000
TOTAL RM 38,280
EMS Automation Solution = RM 400,000
Return on Investment RM 400,000/RM 38,280 = 10.45 months

EMS-Automation Solution Pricing

2 units of EMS-650T CNC Milling Machines
2 x RM 258,000 = RM 518,000

1 unit of EMS-Automation Solutions = RM 400,000
Grand Total = RM 918,000